PEIJ47TD
Brand: Koehler Instruments
Category: Tribology
Industry: Material Science & Chemistry, Petroleum & Petrochemicals, Defence
The Four Ball Wear and Extreme Pressure (EP) Tester is a precision-engineered instrument for evaluating the wear preventive and extreme pressure properties of lubricating oils and greases under controlled sliding steel-on-steel conditions.
Conforming to ASTM D2266, D2596, D2783, D4172, D5183, and IP 239 standards, the tester delivers accurate measurement of frictional torque, normal load, temperature, and time, ensuring complete characterization of lubricant performance and film strength under varying loads and speeds.
The Four Ball Wear and EP Tester determines the wear preventive (WP) and extreme pressure (EP) characteristics of lubricating oils and greases using a well-established test configuration — a rotating steel ball pressed against three stationary steel balls coated with the lubricant sample.
This test setup replicates real-world sliding contact conditions to assess anti-wear performance, frictional behavior, and load-carrying capacity.
Test parameters such as rotational speed, applied load, temperature, and duration are precisely controlled through an electronic control system. Frictional torque and normal load are measured via high-sensitivity load cells, with all data continuously recorded and processed using advanced data acquisition and analysis software. The software enables real-time plotting, report generation, and data export for comparative studies.
A high-resolution digital microscope (available as an optional accessory) allows direct, non-contact measurement of wear scar diameters without removing the balls from the pot—ensuring enhanced precision and operator safety.
The microscope, equipped with DinoLite® optics and DinoCapture® software, captures high-definition images, allowing users to record, measure, and archive wear scars with exceptional accuracy.
Built for reliability and precision, the Four Ball Tester supports both Wear Preventive (WP) and Extreme Pressure (EP) tests, making it an indispensable tool for lubricant research, quality assurance, and formulation optimization.
Conforms to ASTM D2266, D2596, D2783, D4172, D5183, and IP 239
Performs Wear Preventive (WP) and Extreme Pressure (EP) tests
Measures and records normal load, frictional torque, temperature, and time
Electronically controlled test speeds and temperatures
Data acquisition software and card included for test recording and analysis
Precise variable loading capability up to 12,000 N
Custom test configurations available upon request
Compatible with high-resolution digital microscope for accurate wear scar measurement
Robust construction ensures repeatability and long-term stability
User-friendly interface for rapid test setup and result comparison
Engineered for precision, built for performance.
The Four Ball Wear and Extreme Pressure Tester provides a comprehensive evaluation of lubricants’ tribological behavior, offering precise data on wear, friction, and load-bearing capacity.
With computerized data acquisition, variable load control, and digital measurement tools, it empowers researchers, formulators, and QA engineers to optimize lubricant performance and durability across industrial, automotive, and defense applications.
Trusted worldwide for ASTM and IP-compliant testing, it is the benchmark solution for high-accuracy lubricant evaluation.
| Parameter | Specification |
|---|---|
| Conformance Standard | ASTM D2266, D2596, D2783, D4172, D5183*, IP 239 |
| Drive Motor Power | 1.5 kW |
| Test Speeds (Standard) | 1200, 1440, 1760 rpm |
| Optional Test Speeds | 300–3000 rpm or 1000–3000 rpm (configurable) |
| Maximum Axial Load | 10,000 N at 3000 rpm / 12,000 N at 1800 rpm |
| Test Duration Range | 1–9999 minutes |
| Test Ball Diameter | 12.7 mm |
| Measurement Parameters | Normal load, torque, time, temperature, wear scar diameter |
| Temperature & Speed Control | Electronic control with precision feedback |
| Data Processing | Integrated data acquisition and analysis software |
| Electrical Requirements | 220V, 60Hz, 3-phase or 440V, 50Hz, 3-phase |
Evaluation of wear and frictional properties of lubricants under controlled steel-on-steel conditions
Comparative performance testing of lubricating oils, greases, and additives
Determination of load-wear index and weld point in EP tests
R&D formulation optimization for automotive, industrial, and aerospace lubricants
Quality assurance and batch verification for lubricant manufacturers
Material and surface coating studies involving tribological performance testing
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